Custom Coil Assemblies
 


Magnetic Sensors Corporation has earned a reputation for producing high quality and innovative custom coil assemblies for a wide variety of applications. Designing, engineering, tooling and manufacturing all performed in-house by MSC personnel.

MSC has the capacity to produce coils in sizes ranging from large, 16 gauge windings, to tiny 56 gauge. Some so small they are hard to see with the naked eye.

Flat wire and square wire technologies allow more powerful, more compact coils.

Production flexibility allows runs from prototypes, short runs, and large production runs, maintaining consistant quality, regardless of the quantity.

Coil Types
  • Bobbin Wound
  • Free Standing (no bobbin)
  • Magnetic Pickup Speed Sensor coils
  • Custom Solenoids
Coil Shapes
  • Round
  • Rectangular
  • Trapezoidal
  • Sector of Cylinder
  • Bias Coils
Coil Sizes
  • Minimum - .011" Diameter (magneto optical application)
  • Maximum - 6" Diameter
Wire Gauges
  • Minimum - 56 AWG
  • Maximum - 16 AWG
Bonding
  • Wet Epoxy
  • Heat Bonding
  • Heavy Duty - Wound with wet epoxy then heat cured for outstanding mechanical integrity.
Overmolding
  • Transfer Molding
  • Injection Molding
  • Thermoset Plastics
  • Thermoplastics
Applications
  • VR Speed Sensors
  • Electromagnets
  • Solenoids
  • Voice Coils
  • Motors
  • Latching Solenoid Coils
  • IR Steering Mirrors
Applications
  • Pot Cores
  • Valve Actuators
  • Electromagnetic Valve Actuators for "camless" Engines
  • Miniature Ferrite Conductors
  • Magnetic Memory
  • Magneto-Optical Disk Drives

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